Everything We Do Is On Your Own Premises, From Start To Finish You Will Never Get Less Than The Best.
Precision
Every Time
With applications on bicycle frames, aluminium trusses, stages and barricades as well as custom fabricated components – our robotic welding systems produce uniformly consistent, structurally sound welds. It provides consistent quality of weld, repeatability and allows for strength production efficiency at scale.
Micron Level Accuracy
Our state of the art CNC machining centers turn engineerring figure into precision manfactured components with micro level accuracy. Every hole, slot & profile is machined precisely as specified for fitment performance – from bicycle frame parts to event infrastructure components.
Complex
Precise
Reliable
A vertical machining center (VMC) typically processes complex multi-surface parts, providing excellent geometric precision. Complex geometries are machined with uncompromising accuracy with the VMC machining.
Clean Cuts
Zero Compromise
Equipped with advanced laser tube cutting systems, we achieve high-precision processing of aluminium and steel tubes for bicycle frames, truss systems, and structural applications. The technology enables complex cuts, superior edge quality, tight tolerances, and maximum material utilization, ensuring accuracy and consistency in every component we produce.
Flat
Fast
Flawless
Equipped with laser sheet cutting systems, we turn sheets of raw metal into highly precise and detailed components. Stuff like structural plates and custom fabrication elements are produced all with clean edges, tight tolerances and astonishing levels of repeatability which equates to higher quality in each batch.
Built to Last
Powder Coating is the process of applying a durable, and corrosion resistant finish to the product. Our powder coating process excels in providing durable solutions for structures such as trusses, stages and bicycle frames. This coating ensures that you receive enhanced protection, improved aesthetics, and uniform finish quality on every product.
Consistent Finish
Every Frame
Our fully automated conveyorized paint shop is designed to deliver consistent, high-quality finishes across every bicycle frame. With controlled application and curing processes, we achieve excellent paint adhesion, enhanced corrosion protection, and a premium appearance that meets international quality standards.
Designed
Engineered
Manufactured
Every great product starts with exceptional engineering. Our in-house design team combines advanced CAD modeling, simulation technology, and manufacturing expertise to develop innovative bicycle frames and event infrastructure systems. From concept and prototyping to production, we ensure every product meets stringent standards for strength, safety, functionality, and aesthetics.
No Compromises
We hold ourselves to the highest internal standards before a product leaves our facility – from dimensional verification and weld inspection to structural testing and final quality audits.
Built
Checked
Delivered
In-house assembly and packaging allows us to have complete control over quality and consistency. All the products are manufactured to exacting specifications and assembled, tested and packaged before they reach customers around the world.
Clean Surface
Better Adhesion
Our automated shot blasting machine removes rust, mill scale and weld spatter from steel components before coating. It creates a uniform surface profile on every part – ensuring stronger paint and powder adhesion, longer coating life and a consistent finish across frames, structures and barricades.
Multi-Torch
High Volume
Our automatic welding line runs multiple welding torches simultaneously on dedicated fixtures, completing several joints in a single cycle. Built for high-volume repeat components, it delivers identical weld beads and minimal distortion – keeping every batch consistent from the first part to the last.
Accurate Bends
Repeatable
Our CNC press brake bends sheet metal into precise angles and profiles under programmed control. Back-gauge positioning and stored bend programs ensure every flange, channel and bracket is formed exactly as specified – from frame brackets to stage panels, with clean lines and perfect fitment.
Safe Handling
Heavy Loads
Electric Overhead Travelling (EOT) cranes span our production bays to lift and move heavy raw material, long sections and finished structures safely. Controlled material handling reduces manual effort, protects components from damage and keeps production flowing – essential for large trusses, stage platforms and bulk orders.
Durable Finish
Uniform Coat
Our fully automated powder coating plant applies an even, electrostatically charged coat to every surface – including corners, joints and hollow sections. Once cured, the finish is tough, chip-resistant and corrosion-protected, giving frames, barricades and structures a premium look built for long outdoor use.
Clean Joints
Low Distortion
Laser welding uses a highly concentrated heat source to produce narrow, deep and exceptionally clean welds on tubes and sheet metal. The minimal heat-affected zone means less distortion, almost no spatter and reduced grinding – ideal for thin-walled tubing and visible joints.
Real-Time Visibility
Full Traceability
Our entire plant runs on Odoo ERP – connecting purchase, inventory, manufacturing, quality, maintenance and the shop floor in one system. Every work order, material batch and finished part is tracked in real time, ensuring full traceability, accurate planning and on-time delivery.
3D Cutting
High Accuracy
Our robotic laser cutting cell mounts a laser head on a multi-axis industrial robot to cut precise holes, slots and profiles on tubes and formed 3D parts. With no hard tooling, it delivers clean, burr-free edges, fewer secondary operations and quick changeovers between jobs.
Consistent Welds
Multi-Joint
Our robotic welding cell combines a welding robot with custom-built jigs and fixtures designed for frame and structure assembly. Every component is clamped in an exact position and welded along a programmed path – delivering uniform beads and accurate geometry on every unit, at volume.
High Tonnage
Fast Cycles
Our 150-ton power press handles blanking, piercing, punching and forming at high speed. With dedicated dies and tooling, it produces large volumes of identical brackets, plates, end-caps and formed tube ends – with consistent dimensions and fast cycle times for high-volume production.
Deep Cleaning
Coating-Ready
Aluminium frames and components pass through our multi-tank pre-treatment line before coating, starting with degreasing. Dipped through each chemical and rinse stage in sequence, every part is cleaned of oil, dirt and oxides inside and out – ensuring superior coating adhesion and a flawless finish.
Offline Programming
Zero Downtime
Using Robotmaster software, our engineers program and simulate robotic welding paths on a 3D model of the cell before production begins. Reach, collisions and torch angles are verified virtually, so new products are set up without stopping the line and welded right the first time.
Design Validation
Load Tested
Every structural design is validated in SOLIDWORKS Simulation before it reaches the shop floor. Finite Element Analysis (FEA) predicts stress and deflection on trusses, frames and stage structures under real loads – helping our engineers optimise material, strengthen critical joints and confirm safety margins.
Smart Toolpaths
Faster Cycles
Our CNC programs are created in SolidCAM with iMachining, which generates intelligent toolpaths with optimum feeds and speeds for each material and geometry. The result is shorter cycle times, longer tool life and better surface finish – with every program simulated before it reaches the machine.
Purpose-Built
Repeatable
Our Special Purpose Machines (SPM) for welding are custom-built for specific joints such as long straight seams and repetitive tube welds. Controlled torch travel and precise clamping deliver straight, uniform welds at consistent speed – combining automation efficiency with a dedicated, operator-supervised setup.
Tight Tolerances
Smooth Finish
Our CNC turning centre produces precision-turned components – bushes, spacers, axles, threaded inserts and fittings – with tight tolerances and a smooth surface finish. Rigid, coolant-flooded machining keeps dimensions stable over long runs, so every part fits perfectly in the final assembly.
WHAT DO WE MAKE
One Stop Solution for All Your Event infrastructure and Bicycles needs.
International-quality aluminium truss designed for the largest stages.
TUV certified as well as EN1090 EXC-3 certified.
Approved by every EU market and are used globally at various events infrastructure.
India’s top cycling brands have switched from Chinese suppliers to D-Lyft. Better quality, faster turnaround, and a manufacturing partner that understands the Indian market.
D-Lyft offers custom geometry, robotic welding, and CNC drilling on every frame. Add faster delivery timelines and dedicated local support, all delivered from one facility, and it is easy to see why brands choose D-Lyft over importing.
We don’t just manufacture frames for the world’s OEM bicycle brands – we build complete bicycles under our own names too.
Lucifire, engineered for performance riders.
Roadgiant, built for every other kind of ride.
If you are a bicycle OEM Manufacturer looking for an OEM Partner, an Event Company looking for Truss Systems or an International Distributor … then you are at the right place!
If you are a bicycle OEM Manufacturer looking for an OEM Partner, an Event Company looking for Truss Systems or an International Distributor … then you are at the right place!
